The application of robotics in industry continues to be an increasing area of growth. This requires an increased awareness in fidelity of design to better understand the relationships within the system. To achieve a higher degree of complexity in design, the use of simulation enables engineering students the ability to develop solutions for the system requirements. However, this can become problematic to adequately provide a realistic environment for teaching the design of robotics systems. In recent years, with the coordination between Cal Poly Pomona and Boys Republic, we have developed Project Ponderosa. Project Ponderosa provides Cal Poly Pomona engineering students the opportunity to design various robotics, and automation systems that will be operated and maintained by Boys Republic students for Christmas Wreath Production at their facility. This project constitutes the college student's senior capstone project providing them with real-world experiences to prepare them for work in industry.Pomona students as they developed and built various robot and automation systems. However, when COVID-19 occurred, the Cal Poly Pomona team transitioned their engineering effort to construct a design and validation of a robotic system using simulation-based methods. This also provided them an opportunity to share with Boys Republic the ongoing design and allowed the customer to gain insight during the design and development phases. As a result of the COVID-19 shutdowns, the students were able to gain a deeper understanding and benefit of simulation specifically applied to robot designs.