In this study, the combination of sequential solvent
fractionation
of technical Kraft lignin was followed by allylation of most OH functionalities
to give highly functional thermoset resins. All lignin fractions were
highly functionalized on the phenolic (≥95%) and carboxylic
acid OH (≥85%) and to a significant extent on the aliphatic
OH moieties (between 43 and 75%). The resins were subsequently cross-linked
using thiol–ene chemistry. The high amount of allyl functionalities
resulted in a high cross-link density. Dynamic mechanical analysis
measurements showed that the thioether content, directly related to
the allyl content, strongly affects the performance of these thermosets
with a glass transition temperature (T
g) between 81 and 95 °C and with a storage modulus between 1.9
and 3.8 GPa for all thermosets. The lignin fractions and lignin-based
thermosets’ morphology, at the nanoscale, was studied by wide-angle
X-ray scattering measurements. Two π–π stacking
interactions were observed: sandwich (≈4.1–4.7 Å)
and T-shaped (≈5.5–7.2 Å). The introduction of
allyl functionalities weakens the T-shaped π–π
stacking interactions. A new signal corresponding to a distance of
≈3.5 Å was observed in lignin-based thermosets, which
was attributed to a thioether organized structure. At the same time,
a lignin superstructure was observed with a distance/size corresponding
to 7.9–17.5 Å in all samples.