Therapeutically relevant proteins naturally adsorb to
interfaces,
causing aggregation which in turn potentially leads to numerous adverse
consequences such as loss of activity or unwanted immunogenic reactions.
Surfactants are ubiquitously used in biotherapeutics drug development
to oppose interfacial stress, yet, the choice of the surfactant is
extremely limited: to date, only polysorbates (PS20/80) and poloxamer
188 are used in commercial products. However, both surfactant families
suffer
from severe degradation and impurities of the raw material, which
frequently increases the risk of particle generation, chemical protein
degradation, and potential adverse immune reactions. Herein, we assessed
a total of 40 suitable alternative surfactant candidates and subsequently
performed a selection through a three-gate screening process employing
four protein modalities encompassing six different formulations. The
screening is based on short-term agitation-induced aggregation studies
coupled to particle analysis and surface tension characterization,
followed by long-term quiescence stability studies connected to protein
purity measurements and particle analysis. The study concludes by
assessing the surfactant’s chemical and enzymatic degradation
propensity. The candidates emerging from the screening are de novo α-tocopherol-derivatives named VEDG-2.2 and
VEDS, produced ad hoc for this study. They display
protein stabilization potential comparable or better than polysorbates
together with an increased resistance to chemical and enzymatic degradation,
thus representing valuable alternative surfactants for biotherapeutics.