Scratch characteristics of particle and fiber reinforced polymer composite

This paper investigates the scratch behavior of carbon fiber reinforced composites (CFRCs) under thermal aging conditions. Scratch depth was analyzed with respect to three parameters: velocity, thermal cycle, and direction of the scratch. The results showed that thermal aging has a significant effect on the scratch behavior of CFRCs, with an increase in thermal cycle leading to an increase in scratch depth. The scratch depth was also found to be greater in the weft direction compared to the warp direction, which can be attributed to the difference in fiber arrangement and orientation in the CFRC material. The analysis of variance (ANOVA) was performed to investigate the effect of thermal aging on the scratch behavior of CFRCs. The ANOVA results revealed that the direction of the scratch has a significant effect on scratch depth, with the weft direction showing greater scratch depth compared to the warp direction. The surface roughness of CFRCs was analyzed under thermal aging conditions and with an increase in thermal cycle leading to an increase in surface roughness. The roughness values were found to be higher in the weft direction compared to the warp direction, which can be attributed to the difference in fiber arrangement and orientation in the CFRC material.

Section: Introductionmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

Exploring the effects of thermal aging on scratch resistance of carbon fiber reinforced composite materials: A comprehensive study

Demircioğlu Bulçak,

Bora,

Fidan

et al. 2023

Scratch resistance of glass‐basalt fiber reinforced epoxy hybrid composites: A comparative study

Fidan,

Özsoy,

Ürgün

et al. 2024

This research explores the scratch resistance of polymer composites reinforced with hybrid glass and basalt fibers under repeated loadings. By examining the behavior across 1–10 repetitions using Rockwell and Vickers indenters, the study delves into the complex interplay between composite matrices and the fibers' configurations. Through Scanning Electron Microscope (SEM) imaging and 3D profilometry, it reveals how different fibers influence the composite's surface post‐scratch tests. Basalt fibers are found to offer superior scratch protection over glass fibers, although both types' of effectiveness declines with increased loading cycles, showing significant material loss and surface damage respectively. Composites with these fibers display enhanced resistance, especially when basalt fibers are optimally positioned on the surface. The study underscores the critical role of fiber‐matrix bonding in scratch resistance and the significant impact of mechanical stress. It was found that the scratch hardness values reduced with more repeats in the scratch tests utilizing Vickers and Rockwell indenters. The sample with the label G4B6G4 has the greatest hardness values, which is noteworthy. After 10 repeats, the scratch hardness values for this sample reduced to 225 N/mm2 and 75 N/mm2, respectively, from roughly 340 N/mm2 and 225 N/mm2 at both ends for a single repetition. In addition, ANOVA for penetration depth is dominated (66.01%) by the repetition factor. The most common kind is indenter (42.79%), with low p‐values. Despite material and indenter effects, groove area study confirms the significance of repetition (65.72%).Highlights Basalt fibers enhance scratch resistance more than glass fibers. Increased scratch repetitions lead to fiber breakage and material loss. Hybrid fiber layers distribute load and minimize surface damage. Strong fiber‐matrix adhesion is crucial for reducing damage severity. Research informs the design of durable, fiber‐reinforced composites.

Effect of filling materials on the tribological performance of polytetrafluoroethylene in different wear modes

Fidan,

Korkusuz,

Toker

et al. 2024

As it is known, Polytetrafluoroethylene (PTFE) is one of the most preferred polymeric materials for tribological applications. This study investigates the performance of PTFE and its composites under different tribological conditions. The effects of short glass fiber (GF), carbon particle (CP) and bronze particle (BP) reinforcement agents and their hybrid filling with molybdenum disulfide (MoS2) on sliding, erosive and abrasive wear were examined. Sliding tests were carried out with a ball‐on‐disc test apparatus, erosive wear tests were carried out with solid particle erosion and abrasive wear tests were carried out with a scratch test. It has been found that reinforcement agents improve sliding and abrasive wear resistance but worsen the erosion resistance. The hardness and contact angle of the samples were associated with their wear performances. Topographic and morphological analyzes of worn surfaces were performed using optical profilometer and scanning electron microscopy (SEM), respectively, and wear mechanisms were discussed.Highlights Filling materials (glass fiber, carbon particle and bronze particle) increase the adhesion and abrasion resistance of PTFE, while decreasing its erosion resistance. The effect of hybrid addition of MoS2 solid lubricant on wear performances depends on the type of filler. There is a correlation between surface properties (hardness and contact angle) and wear performances. Optical profilometer and scanning electron microscopy were used to examine wear mechanisms.