Organophosphorus-based scale inhibitors (SIs) have been
widely
used in the petroleum industry for several decades. Among them, aminomethylenephosphonates
(possessing at least one −NH+–CH2–PO3H– moiety) have shown outstanding
inhibition efficiency against carbonate and sulfate oilfield scales.
However, one of the main drawbacks of aminomethylenephosphonate-based
SIs with multiple phosphonate (−PO3H2) groups is their poor tolerance against high-calcium brines. In
this work, the calcium tolerance of aminomethylenephosphonates was
improved by reducing the number phosphonate groups in the inhibitor
backbone to less than three and introducing a variable-length non-polar
alkyl side chain while maintaining acceptable inhibitory efficiency
levels. Hence, we synthesized a series of variable-length alkyl chain-based
amino-di(methylenphosphonate) [(H2O3P–CH2)2–N–(X)] inhibitors, (X = methyl,
ethyl, propyl, butyl, hexyl, octyl, and dodecyl). In addition, we
also studied the role of the alkyl side-chain length in the diphosphonate
structure backbone on the scale inhibitory activity. All newly synthesized
aminomethylenediphosphonates were evaluated as SIs for calcium carbonate
(calcite) and barium sulfate (barite) in brines based on the Heidrun
oilfield using a high-pressure dynamic tube blocking rig at 100 °C
and 80 bar. Furthermore, we investigated the calcium compatibility
of all aminomethylenediphosphonate SIs at several levels of calcium
stresses. The new aminoalkyldiphosphonate inhibitors possessing shorter
alkyl chain lengths (X = methyl, ethyl, propyl, butyl, and hexyl)
gave better calcite scale inhibition performance and outstanding calcium
compatibility of up to 1000 ppm of Ca2+ compared to the
commercial benchmark ATMP SI [amino-tris(methylenephosphonate)] and
longer alkyl-chain diphosphonates, that is, octylamine-N,N-di(methylenephosphonate) (ODMP, C8-D) and dodecylamine-N,N-di(methylenephosphonate) (DDMP, C12-D).
Moreover, we tested the thermal stability (at 130 °C for one
week) of the best-performing additive (based on calcite inhibition
and calcium tolerance performances), and it was found that methylamine-N,N-dimethylenephosphonate (MDMP, C1-D)
was thermally stable under these harsh conditions without any loss
of its inhibition performance. The Ca-C8-D “complex”
was deliberately synthesized and structurally characterized. It appears
that the major factor for its poor Ca tolerance is the tight packing
of the octyl side-chain groups.