This study demonstrates a supported
carbonaceous–kaolinite
composite membrane that has a highly porous medium with prevalent
submicron pores. These pores exhibit a diffused configuration assembled
by carbonaceous (Cn) nodules and kaolin particles wrapped by a thin
Cn sheath. The membrane was prepared by three steps: (i) applying
an acrylic–kaolin coating to a porous stainless-steel tube;
(ii) compressing the dried coated layer in an isopress chamber to
ratchet the amalgamated coating layer; and (iii) conducting partial
pyrolysis to achieve the Cn-kaolin membrane (CKM), exhibiting a rough
and diffused CK amalgam frame inherited from the intense compression.
The membrane displays attractive nanofiltration performance, that
is, >95% rejection over 30 h and mean permeances of 4–10
L/h·m2·bar for the four probe dyes in water (50
ppm) with different
molecular masses and charge types. The intricate and rough pore channels
of the membrane agitate tiny turbulences amid the thin permeate streams,
which drives an effective solute interaction with the pore walls.
Solute retention occurred through entrapment along the pore walls,
leading to a boundary layer, which assists further retention via dragging,
circulating solute molecules, and transferring them to the retentate.
The filtrate permeates through nanopores of the CK amalgam frame.