A detailed
investigation was carried out on the modulation of the
coupling between network formation and the recrystallization of oil-dispersed
micronized fat crystal (MFC) nanoplatelets by varying oil composition,
shear, and temperature. Sunflower (SF) and bean (BO) oils were used
as dispersing media for MFC nanoplatelets. During MFC dispersion production
at high shear, a significant increase in the average crystal thickness
(ACT) could be observed, pointing to recrystallization of the MFC
nanoplatelets. More rapid recrystallization of MFC occurred in the
SF dispersion than in the BO dispersion, which is attributed to higher
solubility of MFC in the SF oil. When the dispersions were maintained
under low shear in narrow gap Couette geometry, we witnessed two stages
of recrystallization (measured via rheo-SAXD) and the development
of a local yield stress (measured via rheo-MRI). In the first stage,
shear-enabled mass transfer induces rapid recrystallization of randomly
distributed MFC nanoplatelets, which is reflected in a rapid increase
in ACT (rheo-SAXD). The formation of a space-filling weak-link MFC
network explains the increase in yield stress (assessed in real time
by rheo-MRI). In this second stage, recrystallization slows down and
yield stress decreases as a result of the formation of MFC aggregates
in the weak link network, as observed by confocal Raman imaging. The
high fractal dimension of the weak-link network indicates that aggregation
takes place via a particle-cluster mechanism. The effects of oil type
and shear on the recrystallization rate and network strength could
be reproduced in a stirred bowl with a heterogeneous shear stress
field, which opens perspectives for the rational manipulation of MFC
thickness and network strength under industrial processing conditions.