Secondary ion mass spectrometry (SIMS) has been used to study the cathodic removal and open-circuit breakdown of passive oxide films formed on Fe in ~SO-enriched borate buffer solution. For film removal by galvanostatic cathodic reduction, the initial stage of reduction resulted in a layer by layer thinning of the film. The rates of film removal with cathodic charge passed were determined to be 1.56 and 0.30 nm/mC cm -2 during the two distinct stages of reduction. These results are analyzed in terms of the various models for the passive film on Fe. Immersion of the passivated Fe electrodes in acidic sulfate solutions on open circuit resulted in a distinct potential arrest followed by a very rapid potential decrease. The length of this arrest is strongly dependent on the oxide film thickness and on the solution pH. '80 SIMS and electrochemical results are discussed in terms of mechanisms of reductive and chemical dissolution on open circuit.Despite over a century of scientific research, there is still no consensus as to the true nature of the passive oxide film on Fe. There is general agreement that the film is compact and contains Fe, O (and maybe protons), and is less than 5.5 nm thick, but there is little agreement as to its exact composition. Some confusion has certainly arisen from attempting to describe such thin layers in terms of bulk materials and some fundamental questions remain hotly contested. (i) Does the film contain H? (ii) Is the film best described as a single layer, a duplex layer, or as a single layer with concentration gradients?The technique of cathodic reduction has been used extensively to investigate the nature of the passive film and to provide support for the various proposed models. In this paper cathodic reduction is also used in conjunction with ~80 SIMS experiments to shed light on the nature, formation, and breakdown of the passive film on Fe. Passive oxide films undergo breakdown on open circuit in acidic sulfate solutions, and the mechanism of this breakdown is investigated using both '80 SIMS and cathodic reduction techniques. The results are compared with those found for galvanostatJc cathodic reduction of the film.
ExperimentalFe samples were cut from a zone-refined ingot obtained from Battelle Memorial Institute. An analysis of this 99.99+% material has been published previously (1). The samples were polished with 600 grit SiC and then down to 1 ~m diamond and electropolished immediately before use. In electrochemical experiments, samples were reduced galvanostatically before stepping the potential to the required value in the passive region.Borate buffer solutions of pH 8.4, 0.15N Na2SO4 of pH 3 or 5, and pH 0.27 H2SO4 solutions were thermostated at 24~ and deaerated before use. Potentials were measured relative to a 0.15N Hg/Hg2SO4/Na2SO4 reference electrode (0.421V vs. SCE, 0.661V vs. SHE). A PAR Model 173 Potentiostat with a Model 276 interface, connected to an IBM compatible computer was used. This enabled currents to be measured as early as a few milliseconds after the p...