A method of growing semi-insulating GaN epilayers by ammonia molecular beam epitaxy through intentional doping with carbon is reported. Thick GaN layers of high resistivity are an important element in GaN-based heterostructure field-effect transistors. A methane ion source was used as the carbon dopant source. The cracking of the methane gas by the ion source was found to be the key to the effective incorporation of carbon. High-quality C-doped GaN layers with resistivities greater than 106 Ω cm have been grown with high reproducibility and reliability. AlGaN/GaN heterostructures grown on the C-doped semi-insulating GaN-based layers exhibited a high-mobility two-dimensional electron gas at the heterointerface, with room-temperature mobilities typically between 1000 and 1200 cm2/V s, and liquid-nitrogen-temperature mobilities up to 5660 cm2/V s. The carrier density was almost constant, with less than 3% change over the measured temperature range.
The properties of carbon-doped GaN epilayers grown by molecular-beam epitaxy have been studied by temperature-dependent resistivity, Hall-effect measurements, x-ray diffraction, and by photoluminescence spectroscopy. Carbon doping was found to render the GaN layers highly resistive (>108 Ω cm) and quench the band edge excitonic emissions. Yellow luminescence is still present in carbon-doped GaN layers. The highly resistive state is interpreted as being caused by direct compensation by the carbon acceptors and by the consequently enhanced potential barrier at the subgrain boundaries. Evidence of dislocations joining to form potential barriers along the subgrain boundaries was observed in photoassisted wet etching experiments on electrically conducting GaN layers. GaN films grown on insulating carbon-doped base layers are of excellent transport and optical properties.
The mechanism of the UV photoenhanced wet etching of GaN is determined. The UV photoenhanced wet etching does not require an electrical contact to be made to the sample, and nitrides deposited on insulating substrates (such as sapphire) can be etched, unlike photoelectrochemical (PEC) wet etching. The present technique relies on adding an appropriate oxidizing agent, in this case, peroxydisulfate (S2O82−), to KOH solutions. In a similar mechanism to PEC wet etching, the regions of low defect density are preferentially etched, leaving regions of high electron recombination such as threading dislocations relatively intact. The threading dislocations may be physically broken off, either by stirring or by a postetch sonication of the sample in KOH solution. Smoothly etched surfaces can be obtained under the proper conditions. A noble metal mask acts in a catalytic manner, yielding etch rates approximately one order of magnitude greater than those observed using inert masks. The essential role of the free radicals, originating from the peroxydisulfate ion, in the etching reaction is confirmed. The etching reaction is more rapid for more heavily n-type doped samples, and insulating C-doped layers act as an etch stop layer.
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