High-power lasers emitting in the L band wavelength range
are highly
desirable for various applications, including light detection and
ranging, industrial applications, military applications, gas sensing,
and optical communication. In this study, we present our research
on InP-based photonic-crystal surface-emitting lasers (PCSELs) designed
to achieve high-power emission in the L band while maintaining a compact
device size. To enable vertical laser emission, we incorporated embedded
air voids within a 2D photonic crystal (PC) structure by epitaxial
overgrowth. The PC was carefully designed to facilitate lasing at
the PC band edge of the Γ point. While the fabrication of InP-based
distributed feedback edge-emitting lasers with epitaxial regrowth
and p-type cladding layers has reached commercial maturity, the process
of retaining air holes presented unique challenges in our work. We
conducted an investigation into the regrowth processes, aiming to
preserve the air voids while achieving an atomically flat p-type surface
for our flip-chip device structure. The flat surface is crucial to
minimize scattering losses and ensure optimal reflectivity of the
p-side metal, resulting in higher output efficiency. The PCSELs demonstrated
in our study achieved an optical power of more than 150 mW in the
L band, utilizing an aperture of only 280 μm in diameter. We
anticipate that with further optimization, we can achieve even higher
power and efficiency levels.