The inhibition of AA2024-T3 by vanadate at temperatures ranging from 10 • to 80 • C was studied using various characterization techniques. SEM showed that in the presence of vanadate, no corrosion was observed on any intermetallic particles, including the reactive Al 2 CuMg (S phase) at temperatures up to 50 • C. Although trenching occurred around the S phase particles when solution temperature increased to 70 • C and above, S phase was protected by vanadate-bearing film. Raman spectroscopy showed a peak indicating polymeric vanadate, which increased in intensity with increasing temperature with the highest intensity at 80 • C. The high vanadium concentration at 80 • C was attributed to fast reduction reaction kinetics of vanadate by Al or Mg. This reduction reaction is confirmed by XPS, and the reduced forms of vanadium appeared to promote vanadate (V 5+ ) polymerization leading to the formation of vanadate films. Additionally, elevated temperatures appeared to increase vanadate polymerization kinetics. This reductive adsorbed vanadate film also enabled the samples treated in vanadate at higher temperature to have residual inhibition in NaCl without inhibitors. The reduced forms of vanadium were found to be easily oxidized under ambient aerated solution conditions. Exposure of treated samples in air further increased the corrosion resistance. AA2024-T3 (Al-4.4Cu-2.5Mg-0.6Mn) is a high strength Al alloy that is susceptible to many forms of localized corrosion due to its heterogeneous microstructure.1,2 Localized corrosion is focused at secondary phase intermetallic compounds (IMCs).3,4 Two common IMCs of interest in AA2024 are S-phase (Al 2 CuMg) and AlCuFeMn(Si) particles. These two IMC types account for the majority of particles found in AA2024, both in number and surface area.4,5 AlCuFeMn(Si) particles generally act as cathodes to the matrix, and corrosion occurs as trenching around the particles under corrosive conditions. 3,6-10 S-phase particles are initially active and dissolve by dealloying.4 However, upon the dissolution of Mg and Al from these particles, they become Cu-rich and thereafter act as a local cathode. 4,6,[11][12][13] In view of recent advances in understanding the chemistry of vanadate, it has become an intriguing inhibitor to the research community.14-20 Vanadate has proven to be a promising candidate to replace toxic chromate as a corrosion inhibitor. In particular, vanadate has shown good inhibition on aluminum alloys in the form of soluble vanadate, [17][18][19][20][21][22][23][24][25][26] vanadate-based coatings, 27-29 and ion exchange compounds pigment for primers. 30 Iannuzzi et al. used polarization and split cell experiments to show that vanadate acted as a cathodic inhibitor on AA2024 by suppressing the oxygen reduction reaction (ORR) by a physically adsorbed vanadate monolayer. 23,24 The inhibition of vanadate on AA2024-T3 was also reported by Ralston et al. while studying corrosion inhibition imparted by vanadate on IMCs found in AA2024 and AA7075-T6.
25,31The effect of temperat...