Co-based electrocatalysts are an emerging class of materials
for
the oxygen evolution reaction (OER). These materials undergo dynamic
surface changes, converting to an active Co oxyhydroxide (CoOOH) layer
during OER. A better understanding of the structural, morphological,
and elemental evolution of CoOOH formed during OER is, therefore,
crucial for the optimization of Co-based electrocatalysts. Herein,
we propose an innovative multimodal method, which combines X-ray photoelectron
spectroscopy, electron backscatter diffraction, high-resolution transmission
electron microscopy, and atom probe tomography with electrochemical
testing to investigate the temporal evolution of the oxidation state,
thickness, morphology, and elemental distribution of the CoOOH layer
grown on Co(0001) during OER. We reveal that the oxyhydroxide layer
with the highest OER activity is a 5−6 nm thick, strongly hydrated
film resembling a β-CoOOH(0001) structure and consisting of
stacks of nanocrystals; which explains the X-ray amorphous characteristics
of active species formed on Co-based electrocatalysts observed by
operando X-ray-based techniques. The large interfacial area at these
hydrated β-CoOOH(0001) nanocrystals enables efficient mass transport
of reacting hydroxyl ions to catalytically active sites, and thus,
high OER rates. As OER proceeds, the well-hydrated β-CoOOH(0001)
nanocrystals grow into a monolithic crystalline β-CoOOH(0001)
film. This goes along with a decrease in water content and electrochemically
accessible catalyst area, resulting in slightly decreased OER currents.
Overall, our study unprecedentedly unveils that in situ generated
thin β-CoOOH(0001) layer undergoes dynamic morphological and
elemental changes along with (de)incorporation of water molecules
and hydroxyl groups during OER, which in turn alters OER performance.
We demonstrate the strength of our multimodal characterization approach
when seeking mechanistic insights into the role of structural and
compositional evolution of hydrous oxides in activity during electrocatalytic
reactions.