The
aim of this work was to study the influence of process variables
on the quality attributes of pomegranate extract loaded solid lipid
nanoparticles (PE-SLNs) using Plackett–Burman design. PE-SLN
formulations were prepared by hot homogenization followed by ultra-sonication
technique and evaluated based on the dependent variables that were
analyzed utilizing Statgraphics Centurion XV software. The lipid and
surfactant (type and concentration), co-surfactant concentration,
sonication time, and amplitude were selected as the independent variables
(
X
1
–
X
7
). The dependent parameters were particle size, polydispersity index,
zeta potential, entrapment efficiency, and cumulative drug release
(
Y
1
–
Y
5
). Response surface plots, Pareto charts, and mathematical equations
were generated to study the influence of independent variables on
the dependent quality parameters. Out of seven variables,
X
1
,
X
2
, and
X
6
have the main significant (
p
value < 0.05) effect on the entrapment efficiency, the cumulative
drug release, the polydispersity index, respectively, while particle
size was mainly affected by
X
3
,
X
6
and zeta potential by
X
1
,
X
3
, and
X
4
. Consequently, this screening study revealed that stearic
acid as lipid, Tween 80 as surfactant, as well as sonication with
short time and high amplitude can be selected for the development
of PE-SLN formulation with minimum particle size, maximum zeta potential,
highest entrapment, and sustained drug release behavior. Meanwhile,
concentrations of lipid, surfactant, and co-surfactant are planned
to be scaled up for further optimization study. In conclusion, the
Plackett–Burman design verified its influence and significance
in determining and understanding both process and formulation variables
affecting the quality of PE-SLNs.