A rapid and facile method to prepare nickel foam from nickel nitrate and glycine using a conventional microwave oven is presented. The foam, characterized by SEM, XRD-Rietveld, TG, magnetization measurements and BET contains mostly nickel metal (80 w%) and nickel oxide (20 w%); it exhibits pores in the sub micrometric and nanometric scale and consists of particles with an average diameter of 45-47 nm and BET surface of 15.9 gm −2 . This microwave-assisted combustion synthesis is used to infiltrate porous ceramic scaffolds with nickel metal as a potential method to accelerate the fabrication of electrodes in solid oxide fuel cells and electrolysers. After repeated impregnation, the scaffolds of Ce 0. Nickel cermets are the state of the art material as electrodes for Solid Oxide Fuel Cells and Solid Oxide Electrolysers. A typical anode configuration consists of a composite of nickel metal and the corresponding electrolyte such as a stabilized zirconia, a doped ceria or a mixed barium cerate-zirconate.1-3 A common fabrication method involves mixing thoroughly NiO and the zirconia, suspension in a slurry, application by tape casting or screen printing, co-firing with other components -electrolyte, support, etc. -and finally reduction insitu of the NiO to Ni. Alternatively, the composites can be fabricated by preparing first a porous scaffold of the electrolyte and infiltrating it with a solution of the nickel nitrate; this is then decomposed to the oxide by heating and the cycle of infiltration and decomposition is repeated until the desired loading and microstructure is obtained. This method provides a useful way of controlling the microstructure 4 and the loading and produces excellent results in terms of electrochemical performance, 3,5 it is, however energy consuming since the whole cell (scaffold, electrolyte, etc.) has to be heated and cooled repeatedly; it is time consuming as this long process has to be repeated several times.In the work presented here, we show the potential of microwaves to accelerate the process of impregnation in a porous scaffold. The synthesis of metallic nickel by combustion synthesis has been reported to take place in a hot-plate 6 and an insight into the reaction mechanism has been given before.7 Previous reports indicate the production of nickel metal by irradiating with microwaves a mixture of nickel nitrate and an organic fuel 8-10 with reaction times up to 10 minutes. Here, we take the experiments further by simplifying and speeding up the synthesis and using it as a processing technique with great potential to produce anodes for fuel cells. First we confirm that nickel metal can be obtained by direct action of microwaves from a conventional oven and a suitable solution of nickel nitrate and glycine. Secondly, we use the method to deposit nickel metal directly in a variety of porous structures and characterize them by electron microscopy.
ExperimentalThe desired amount of glycine was dissolved in a 2 M water-based solution of Ni(NO 3 ) 2 . In a typical experiment 0.4 ml of soluti...