A self-aligned fabrication process for top-gate amorphous zinc-tin oxide (a-ZTO) thin-film transistors (TFTs) is developed, in which the source/drain (S/D) doping is realized through depositing a thin aluminum (Al) film on S/D regions and performing a thermal annealing. Results indicate that a chemical oxidation-reduction reaction between Al and a-ZTO films takes place during the thermal annealing process, and shallow donors of oxygen vacancies and metal tin (Sn) interstitials are thus generated. The formed S/D regions have a high carrier concentration over 1 × 10 20 cm −3 , low sheet resistance of 0.57 kΩ/sq, and high thermal stability even in oxygen ambient. The fabricated a-ZTO TFTs exhibit excellent electrical performances, including a low channelwidth-normalized S/D resistance of about 7.05 Ω cm, a high fieldeffect mobility of 15.7 cm 2 /Vs, a high on/off current ratio of over 10 8 , and near-zero turn-on voltage. Moreover, good electrical stability with less than 0.2-V threshold voltage shift under ±30-V gate bias stresses is also achieved. Index Terms-Amorphous zinc-tin oxide, self-aligned top-gate, thin-film transistor, Al reaction doping, oxidation-reduction reaction.
I. INTRODUCTIONMORPHOUS metal oxide semiconductors (AOS) thin-film transistors (TFTs) have been demonstrated to have relatively high carrier mobility, good performance uniformity over large-area, and low fabrication cost, and thereby regarded as one of the most promising devices applicable to advanced large area electronics and high-end integrated circuits [1][2][3][4][5][6][7][8][9]. The high mobility of AOS TFTs is usually attributed to the heavy metal cations, such as indium (In), which have an electronic configuration of (n-1)d 10 ns 0 (n ≥ 5) allowing largeradius spherical s orbitals and sufficient orbital overlapping [6][7][8]. As a result, the superiorities of the In-based AOS TFTs, like amorphous indium-gallium-zinc oxide (a-IGZO) [5-8] and amorphous indium-zinc oxide (a-IZO) [8][9][10][11] have earned them popularity in various applications. Unfortunately, In is toxic and short of reserve in earth [5,12,13]. On the other hand, the metal tin (Sn) is safe and abundant [12,13], and has the similar electronic configuration [8] and close coordination number [14] to indium in an amorphous oxide system. Thus, the In-free amorphous zinc-tin oxide (a-ZTO) has been investigated as a promising non-toxic low-cost AOS, and reasonably high This work was conducted in Shenzhen TFT and Advanced Display Lab and supported financially by NSFC under project 61774010, Shenzhen Municipal Scientific Program under Grants JCYJ20180504165449640, JCYJ20200109140610435, and XMHT20190201013.