39Mild sulfonation of detergent-range internal olefins in a falling-film reactor results in quantitative conversion to a mixture of/3-sultones, alkenesulfonic acids, and largerring sultones in a molar ratio of ca. 85:10:5. By direct neutralization and hydrolysis under well-controlled conditions such mixtures can be converted into products that are rich in/3-hydroxysulfonates and have low levels of residual sultones, inorganic sulfate, and free oil.KEY WORDS: f~Hydroxysulfonates, ~sultones, efficient mixing/ mass transfer limitation, falling film sulfonation, hydroxyalkane sulfonate {HAS), internal and a-olefins, mild conditions, no aging step, surfactants, very low content of residual sultones.Although a-olefins are readily sulfonated to give a class of well-established, commercially available anionic surfactants {a-olefin sulfonates; AOS), the sulfonation of internal olefins (IO} has always been hampered by low yields and the formation of dark products. The literature provides several explanations for this difference in behavior between a-and internal olefins {1,2), and many practical solutions to these problems have been claimed {3-7}. However, we are not yet aware of any commercial application of internal olefin sulfonates in household products and, therefore, we have studied the IO sulfonation chemistry with the aim of identifying the origin(s} of the poor sulfonatability of detergent-range internal olefins and, if possible, delineating a process to make good quality internal olefin sulfonates.
EXPERIMENTAL PROCEDURESMaterials. The internal olefins used in this study were