BackgroundStyrene is an important building-block petrochemical and monomer used to
produce numerous plastics. Whereas styrene bioproduction by Escherichia coli was previously reported, the
long-term potential of this approach will ultimately rely on the use of hosts
with improved industrial phenotypes, such as the yeast Saccharomyces cerevisiae.ResultsClassical metabolic evolution was first applied to isolate a mutant capable of
phenylalanine over-production to 357 mg/L. Transcription analysis revealed
up-regulation of several phenylalanine biosynthesis pathway genes including
ARO3, encoding the bottleneck enzyme DAHP
synthase. To catalyze the first pathway step, phenylalanine ammonia lyase
encoded by PAL2 from A. thaliana was constitutively expressed from a high copy
plasmid. The final pathway step, phenylacrylate decarboxylase, was catalyzed by
the native FDC1. Expression of FDC1 was naturally induced by trans-cinnamate, the pathway intermediate and its
substrate, at levels sufficient for ensuring flux through the pathway. Deletion
of ARO10 to eliminate the competing Ehrlich
pathway and expression of a feedback-resistant DAHP synthase encoded by
ARO4K229L preserved and promoted the endogenous availability precursor
phenylalanine, leading to improved pathway flux and styrene production. These
systematic improvements allowed styrene titers to ultimately reach 29 mg/L at a
glucose yield of 1.44 mg/g, a 60% improvement over the initial strain.ConclusionsThe potential of S. cerevisiae as a host
for renewable styrene production has been demonstrated. Significant strain
improvements, however, will ultimately be needed to achieve economical
production levels.Electronic supplementary materialThe online version of this article (doi:10.1186/s12934-014-0123-2) contains supplementary material, which is available to authorized
users.