Chain extenders are additives introduced to economically
and efficiently
restore the performance of recycled condensation polymers such as
poly(ethylene terephthalate). The most widely used commercial chain
extenders for recycled poly(ethylene terephthalate) (rPET) is the
Joncryl ADR (ADR) family of copolymers which are composed of styrene,
glycidyl methacrylate (GMA), and butyl acrylate (BA). However, polystyrene
is prone to degradation at higher temperatures. Thus, the aim of this
study was to create polystyrene-free chain extenders for rPET recycling.
Polystyrene-free chain extenders were synthesized via free radical
polymerization from GMA, BA, and acetylated hydroxyethyl methacrylate
(HEMA-Ac) or benzoylated hydroxyethyl methacrylate (HEMA-Bz) to enhance
the thermal and mechanical properties of rPET. These chain extenders
were analyzed by 1H NMR spectroscopy, size exclusion chromatography,
and differential scanning calorimetry. The chain extender (1 phr)
was then blended with rPET by melt reactive extrusion, resulting in
mechanical and thermal properties comparable to those of the commercial
chain extender ADR. These additives offer safe alternatives to ADR
and will enable the recycling of large volumes of rPET and other condensation
polymers without generating any harmful residual styrene.