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In the potato mechanical planting industry, the high multi-seeding rate and miss-seeding rate are problems that exist in many potato precision seed metering devices. The main potato seeds in China are cut potatoes with different shapes and sizes. However, there is a lack of research on precision seeding technology for cut potatoes, and the adaptability of many existing potato seeding devices on cut potato is poor. The mechanized precision seeding of potato can effectively reduce labor consumption, improve the seeding effect (decrease multi-seeding rate and miss-seeding rate), improve the improve production of potato per acre and improve the quality commodity potatoes. In response to the above issues, a precision seed metering device with novel scoops, which can adapt to various sizes and shapes of cut potatoes, was developed. In this study, the different seed collecting scenarios (SCSs) were constructed. Through the statics and kinematic analysis, the excess seeds removing (ESR) process was divided in to three areas. The kinematic model of seed potato was established to study the influence of different SCSs and sprocket rotational speeds on the ESR performance, and preliminary determined the appropriate sprocket rotational speed range for ESR process. Then, the coupled simulation results of EDEM and RecurDyn revealed that different sprocket speeds and SCSs had a significant influence on the ESR performance. Finally, the bench tests and field tests were conducted to verify the actual performance of the precision seed metering device. The results showed that, with the increase of the sprocket rotational speed, the ESR performance of the device improved, the multi-seeding rate significantly decreased, but the miss-seeding rate increased. High sprocket rotational speed will remove more seed potatoes and cause high miss-seeding rate. The bench tests showed the appropriate sprocket rotational speed for medium and large potato was 35 r/ min. The field tests obtained the best qualified-seeding rate of 91.54%, the miss-seeding rate of 3.08% and the multi-seeding rate of 5.38%. This study can provide theoretical reference for the design of potato precision seed metering device.
In the potato mechanical planting industry, the high multi-seeding rate and miss-seeding rate are problems that exist in many potato precision seed metering devices. The main potato seeds in China are cut potatoes with different shapes and sizes. However, there is a lack of research on precision seeding technology for cut potatoes, and the adaptability of many existing potato seeding devices on cut potato is poor. The mechanized precision seeding of potato can effectively reduce labor consumption, improve the seeding effect (decrease multi-seeding rate and miss-seeding rate), improve the improve production of potato per acre and improve the quality commodity potatoes. In response to the above issues, a precision seed metering device with novel scoops, which can adapt to various sizes and shapes of cut potatoes, was developed. In this study, the different seed collecting scenarios (SCSs) were constructed. Through the statics and kinematic analysis, the excess seeds removing (ESR) process was divided in to three areas. The kinematic model of seed potato was established to study the influence of different SCSs and sprocket rotational speeds on the ESR performance, and preliminary determined the appropriate sprocket rotational speed range for ESR process. Then, the coupled simulation results of EDEM and RecurDyn revealed that different sprocket speeds and SCSs had a significant influence on the ESR performance. Finally, the bench tests and field tests were conducted to verify the actual performance of the precision seed metering device. The results showed that, with the increase of the sprocket rotational speed, the ESR performance of the device improved, the multi-seeding rate significantly decreased, but the miss-seeding rate increased. High sprocket rotational speed will remove more seed potatoes and cause high miss-seeding rate. The bench tests showed the appropriate sprocket rotational speed for medium and large potato was 35 r/ min. The field tests obtained the best qualified-seeding rate of 91.54%, the miss-seeding rate of 3.08% and the multi-seeding rate of 5.38%. This study can provide theoretical reference for the design of potato precision seed metering device.
Potato is one of the most important food crops in the world, which is of great significance for sustainable agricultural development. Mechanized planting is the essential technical link in mechanized production, which has an essential component in the potato growing industry. The mechanization of potato planting technology is an effective method of increasing potato yields. A variety of potato planting technologies and machines have been developed around the world. This review presents the research progress and application status of potato planters and planting technology worldwide. It classifies the planting technology into four types: research of materials characteristics for potatoes, soil cultivation, seed potato separation, and zero-speed seeding. The most critical seed potato separation technology was divided into six types according to the structure of the seed metering device. Detailed features have been provided for some typical potato planters and soil cultivation machines. Finally, the developing trend of intelligent planting technology was analyzed, and some suggestions were proposed to promote the development of potato planters.
In order to address the problem of a high miss-seeding rate in mechanized potato planting work, a novel reseeding device is designed and analyzed. Based on dynamic and kinematic principles, the seed potato’s motion analysis model in the seed preparation process was constructed. The analysis results indicate that the seed preparation performance is positively related to the seed preparation opening length l1 and inclination angle of the seed-returning pipe θ. Then, the potato’s motion analysis model in the reseeding process was constructed. The analysis showed that the displacement of seeding potatoes in the horizontal direction ds is influenced by the initial seeding potato’s speed , dropping height hs, and the angle between the seeding pipe and the horizontal ground βs. The horizontal moving distance xr of the reseeding potatoes is influenced by the angle between the bottom of the reseeding pipe and horizontal ground βs2, the distance from its centroid to the reseeding door d, and the dropping height of the potato hr. The analysis results indicated that the reseeding potato can be effectively discharged into the furrow. Then, a prototype of a reseeding control system was constructed based on the STM32 microcontroller, electric pushers, and through-beam laser sensors. The simulation analysis was conducted to verify the theoretical analysis by using EDEM2020 software. The simulation results indicated that with the increase in the seeding chain speed, the seed preparation success rate initially increased slowly and then decreased gradually. The seed preparation performance can be increased by increasing the seed preparation opening length or decreasing the seed-returning pipe inclination angle. The impact on the successful seed preparation rate is ranked by significance as follows: seed preparation opening length > seed-returning pipe inclination angle > chain speed. Then, the prototype reseeding device and the corresponding seed metering device were manufactured and a series of bench tests and field tests were conducted. The bench test results showed an average successful seed preparation rate of 93.6%. The average qualified-seeding rate, miss-seeding rate, and multi-seeding rate in the field test were 89.6%, 2.46%, and 7.94%, respectively. This study can provide a theoretical reference for the design of potato reseeding devices.
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