In this work, we investigate the influence of the Nb film surface roughness on the microstructure of
Nb/AlOx–Al/Nb trilayers and
the current–voltage (I–V) characteristics of the trilayer junctions. The surface morphology of the base-Nb film was
found to directly affect the Al layer coverage of the base-Nb and the quality of the Al/Nb
interface. Diffusion of Al at the Al/Nb interface increases with increasing roughness of the
base-Nb layer, which results in micro-shorts or pinholes in the insulating barrier
layer and increases the sub-gap leakage current of the junctions. We correlate the
I–V
characteristics of the junctions to their microstructures and show that Nb
surface roughness and Nb/Al interface quality play critical roles in determining
the sub-gap leakage characteristics of the trilayer junctions. High-quality
Nb/Al–AlOx/Nb
trilayer junctions with very low sub-gap leakage currents were obtained after optimizing the
Nb film surface morphology.