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Tungsten is a relatively rare metal with numerous applications, most notably in machine tools, catalysts, and superalloys. In 2003, tungsten was nominated for study under the National Toxicology Program, and in 2011, it was nominated for human health assessment under the US Environmental Protection Agency's (EPA) Integrated Risk Information System. In 2005, the Agency for Toxic Substances and Disease Registry (ATSDR) issued a toxicological profile for tungsten, identifying several data gaps in the hazard assessment of tungsten. By filling the data gaps identified by the ATSDR, this review serves as an update to the toxicological profile for tungsten and tungsten substances. A PubMed literature search was conducted to identify reports published during the period 2004–2014, in order to gather relevant information related to tungsten toxicity. Additional information was also obtained directly from unpublished studies from within the tungsten industry. A systematic approach to evaluate the quality of data was conducted according to published criteria. This comprehensive review has gathered new toxicokinetic information and summarizes the details of acute and repeated-exposure studies that include reproductive, developmental, neurotoxicological, and immunotoxicological endpoints. Such new evidence involves several relevant studies that must be considered when regulators estimate and propose a tungsten reference or concentration dose.
Tungsten is a relatively rare metal with numerous applications, most notably in machine tools, catalysts, and superalloys. In 2003, tungsten was nominated for study under the National Toxicology Program, and in 2011, it was nominated for human health assessment under the US Environmental Protection Agency's (EPA) Integrated Risk Information System. In 2005, the Agency for Toxic Substances and Disease Registry (ATSDR) issued a toxicological profile for tungsten, identifying several data gaps in the hazard assessment of tungsten. By filling the data gaps identified by the ATSDR, this review serves as an update to the toxicological profile for tungsten and tungsten substances. A PubMed literature search was conducted to identify reports published during the period 2004–2014, in order to gather relevant information related to tungsten toxicity. Additional information was also obtained directly from unpublished studies from within the tungsten industry. A systematic approach to evaluate the quality of data was conducted according to published criteria. This comprehensive review has gathered new toxicokinetic information and summarizes the details of acute and repeated-exposure studies that include reproductive, developmental, neurotoxicological, and immunotoxicological endpoints. Such new evidence involves several relevant studies that must be considered when regulators estimate and propose a tungsten reference or concentration dose.
Tungsten is a rare metal with numerous applications, most notably in machine tools, catalysts, and superalloys. The physical and chemical properties of tungsten and its compounds of commercial importance (such as sodium tungstate, ammonium meta ‐ and para ‐tungstate, tungsten metal, tungsten carbide, and tungsten oxides), as well as tungsten industrialization, recycling, occupational exposure, and biomonitoring are discussed. Between 1970 and 1990, most tungsten toxicological investigations concerned the toxicity and health effects of cemented carbides, also known as hard metal, rather than tungsten and its compounds themselves. However, within the last decade a diversity of studies on the toxicity of the water soluble and bioavailable sodium tungstate, have been conducted to fill several toxicity knowledge gaps. Acute toxicity studies on several soluble (sodium tungstate, ammonium para ‐ and meta ‐tungstate) and sparingly water‐soluble (tungsten metal, tungsten oxides, tungsten carbide) substances reported low acute oral, dermal, and inhalation toxicity, as well as a lack of eye and dermal irritation and sensitization potential. Studies published within the last 5–7 years on sodium tungstate include oral repeated exposure, reproductive, developmental, neurotoxicological, and immunotoxicological endpoints. Several reports have incorrectly associated repeated exposure toxicity of hard metals with pure tungsten carbide. As the toxicity of hard metal does not represent the intrinsic toxicity of tungsten substances so it is discussed separately within this chapter.
The article contains sections titled: 1. Introduction 2. Properties 2.1. Physical Properties 2.2. Chemical Properties 3. Raw Materials 3.1. Natural Resources 3.2. Tungsten Scrap 4. Production 4.1. Mining and Ore Beneficiation 4.2. Pretreatment of Ore Concentrates and Scrap 4.3. Hydrometallurgy 4.3.1. Digestion 4.3.2. Purification 4.3.3. Conversion of Sodium Tungstate Solution to Ammonium Tungstate Solution 4.3.4. Crystallization of Ammonium Paratungstate (APT) 4.4. Production of Tungsten Oxides 4.5. Production of Tungsten Metal Powder 4.6. Production of High‐Purity Tungsten Metal (99.999 ‐ 99.9999%) 4.7. Powder Metallurgy (PM) 4.8. Metal Injection Molding 4.8.1 MIM Process Overview 4.8.2 General Guidelines 4.8.3 MIM of Tungsten, Tungsten Alloys, Tungsten–Copper Composites, Tungsten Heavy Alloy, and Cemented Carbide 4.9. Additive Manufacturing of Tungsten and Cemented Carbides (WC–Co) 4.10. Fabrication of Wrought PM Tungsten 4.10.1. Shaping–Mill Products 4.10.2 Mechanical Bonding of Tungsten to Tungsten and Other Metals 4.11. Surface Treatment 4.12. Melting 5. Tungsten Alloys 5.1. Single‐Phase Solid‐Solution Alloys 5.2. Multiphase Alloys 5.2.1 Tungsten Heavy Metals 5.2.2. Tungsten–Copper and Tungsten–Silver Composites 5.2.3. Non‐Sag Tungsten 5.2.4 Alloys with Oxide Dispersions 5.2.5 Porous, Infiltrated Tungsten 6. Uses of Tungsten 6.1. Tungsten and Tungsten Alloys 6.2. Cemented Carbides (WC–Co) 6.3. Tungsten Coatings 7. Tungsten in Melting Metallurgy of Steel and Superalloys 7.1. Tungsten in Steel 7.2. Tungsten in Superalloys 7.3. Master Alloys 7.3.1 Ferrotungsten 7.3.2. Tungsten Melting Base 7.3.3. Master Alloys for Superalloys 7.4. Production of Master Alloys 7.4.1. Production of Ferrotungsten 7.4.2. Production of Tungsten Melting Base 7.4.3. Production of Master Alloys for Superalloys 8. Tungsten Compounds and Their Application 8.1. Tungsten Chemistry 8.2. Aqueous Solutions of Tungsten 8.3. Intermetallic Compounds 8.4. Compounds with Nonmetals 8.4.1. Tungsten–Boron Compounds 8.4.2. Tungsten–Carbon Compounds 8.4.3. Tungsten–Silicon Compounds 8.4.4. Tungsten–Group 15 Compounds 8.4.5. Tungsten–Oxygen Compounds 8.4.6. Tungsten–Chalcogenide Compounds 8.4.7. Tungsten–Halogenide Compounds 9. Tungsten in Catalysis 10. Tungsten Recycling 10.1. Direct Recycling 10.2. Semi‐Direct Methods 10.3. Hydrometallurgy 10.4. Melting Metallurgy 11. Analysis 11.1. Raw Materials 11.2. High Purity Intermediate Products, Tungsten Powder and Sintered Tungsten Metal 11.3 Trace Elements in High‐Purity Tungsten Metal 12. Economic Aspects 12.1. Production 12.2. Consumption 12.3 Price 13. Toxicology and Occupational Health 13.1. Toxicokinetics 13.2. Acute Toxicity 13.3. Subchronic and Chronic Toxicity 13.4. Genotoxicity 13.5. Carcinogenicity 13.6. Reproductive Toxicity 13.7. Developmental Toxicity 13.8. Immunotoxicity 13.9. Human Biomonitoring Data 13.10. Occupational Health 14. Acknowledgements
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