To
efficiently increase the dispersity of metal nanoparticles (NPs)
of the supported-type catalyst is crucial for promoting their catalytic
performance owing to the enlarged amount of exposed active sites and
the strengthened metal–support interaction. Therefore, to develop
a facile and practical method for preparing a supported-type catalyst
with high dispersity is of great significance, but remains a challenge.
In this work, inspired by the previously reported non-noble metal
sacrificial approach, we report a facile and practical carbon interlayer
sacrificial (CIS) strategy for preparing supported Ni NP catalysts
on silica rod (10%Ni/r-SiO2-CIS) with
high dispersity. This strategy involves two steps: one is depositing
carbon on silica rod (r-SiO2) to form
the corresponding carbon-coated silica (r-SiO2@C) carrier through a hydrothermal process in the presence
of glucose; the other is loading metal precursor on r-SiO2@C through an incipient wetness impregnation (IWI)
process followed by hydrogenation for carbon elimination. The method
has been extended to the preparation of supported Ni NPs on the silica
sphere (10%Ni/s-SiO2-CIS) with high Ni
dispersity by using the silica sphere (s-SiO2) as the carrier. For comparison, the conventional-supported
Ni NP catalysts (10%Ni/r-SiO2 and 10%Ni/s-SiO2) were also prepared by using a similar
method to that for 10%Ni/r-SiO2-CIS and
10%Ni/s-SiO2-CIS except for absence of
the carbon-coating process. Owing to the more exposed active sites
and the strengthened metal–support resulting from the higher
Ni dispersity, both 10%Ni/r-SiO2-CIS and
10%Ni/s-SiO2-CIS catalysts show much superior
catalytic properties for the chemoselective hydrogenation of nitrobenzene
and m-cresol to their corresponding 10%Ni/r-SiO2 and 10%Ni/s-SiO2. This work opens up an avenue for designing and preparing other
outstanding supported metal NP catalysts with high metal dispersity
for diverse catalytic transformations.