A sulfur sensor based upon strontium b-alumina solid electrolyte was developed and tested in molten iron. The strontium b-alumina electrolyte was fabricated using an injection molding process and optimized for thermal shock resistance and toughness by incorporating up to 20 wt pct partially stabilized zirconia. A mixture of molybdenum and molybdenum sulfide was used as the reference electrode, while SrS, allowed to form in situ during the sensing of sulfur, formed the auxiliary electrode. The sensor behavior in terms of response time, lifetime to failure, and possible reaction mechanisms is discussed in this article. The results were in very good agreement with combustion analysis by conventional LECO.