A membrane with selective
wettability to either oil or water has
been utilized for highly efficient, environmentally friendly membrane-based
oil–water separation. However, a predictive model, which can
be used to evaluate the overall separation performance of the membrane,
still needs further development. Herein, we investigate three separation
performance parameters, that is, separation efficiency, liquid intrusion
pressure, and mass flux in particular, as a function of pore geometry
and liquid properties using metallic meshes whose surface wettability
is modified by scalable spray coating. We show that the prepared membrane
exhibits a separation efficiency over 98% below the intrusion pressure,
while the intrusion pressure increases with the decrease of pore size
of the membrane. Particularly, we develop a semi-empirical model for
the mass flux through the membrane. As application examples of our
performance analysis, we successfully predict the separation time
for one-way and two-way gravity-driven separation of the oil–water
mixture, the decrease of the mass flux due to membrane fouling, and
the maximum allowable separation capacity of the given membrane. This
work can help to design optimal membrane-based oil–water separation
systems for actual industrial applications by providing a selection
guideline for separation membranes.