Vapor condensation is routinely used as an effective means of transferring heat, with dropwise condensation exhibiting a 5 -7x heat transfer improvement compared to filmwise condensation.However, state-of-the-art techniques to promote dropwise condensation rely on functional hydrophobic coatings, which are often not robust and therefore undesirable for industrial implementation. Natural surface contamination due to hydrocarbon adsorption, particularly on noble metals, has been explored as an alternative approach to realize stable dropwise condensing surfaces. While noble metals are prohibitively expensive, the recent discovery of robust rare earth oxide (REO) hydrophobicity has generated interest for dropwise condensation applications due to material costs approaching 1% of gold; however, the underlying mechanism of REO hydrophobicity remains under debate. In this work, we show through careful experiments and modeling that REO hydrophobicity occurs due to the same hydrocarbon adsorption mechanism seen previously on noble metals. To investigate adsorption dynamics, we studied holmia and ceria REOs, along with control samples of gold and silica, via X-Ray photoelectron spectroscopy (XPS) and dynamic time-resolved contact angle measurements. The contact angle and surface 2 carbon percent started at ≈ 0 on in-situ argon-plasma-cleaned samples and increased asymptotically over time after exposure to laboratory air, with the rare earth oxides displaying hydrophobic (> 90 degrees) advancing contact angle behavior at long times (> 4 days). The results indicate that REOs are in fact hydrophilic when clean, and become hydrophobic due to hydrocarbon adsorption. Furthermore, this study provides insight into how REOs can be used to promote stable dropwise condensation, which is important for the development of enhanced phase change surfaces. However, the longevity of these ultra-thin coatings remains a question due to the lack of extended or accelerated testing to assess mechanical durability and long-term stability.
KEYWORDS:An alternative to the direct application of low-surface-energy coatings relies on surface contamination due to energetically favorable hydrocarbon adsorption, particularly on high thermal conductivity noble metals (i.e., gold and silver). 7 These metals are wetting when clean, but reduce their surface energy by adsorbing hydrocarbons from air, enabling dropwise condensation when used as condenser surfaces. The robustness of this approach is welldocumented, with one paper demonstrating continuous dropwise condensation on gold for over five years in a closed system. 8 Unfortunately, the high price of noble metals prohibits this approach in practice.Researchers have recently demonstrated rare earth oxides (REOs) as potential candidates for condenser surface coatings due the their apparent intrinsic hydrophobicity 9 and costs approaching 1% of gold. 10 However, reported contact angles on REOs are inconsistent.
4Advancing contact angles ranging from 17 -134° have been observed, with a study reporting...