By controlling the crystallization
behavior of poly(lactic acid)
(PLA) in the presence of a hydrazide nucleating agent (HNA), PLA-HNA
foams with enhanced microcellular structures were prepared via supercritical
CO2 foaming. It was found that HNA can self-assemble into
fibrillar networks, inducing the crystallization of PLA on their surface,
and “shish-kebab” crystalline structures with high crystallinity
formed, which can be maintained during the whole foaming process.
Incorporation of HNA promoted the formation of gt conformers, improved
the amount of dissolved CO2, hindered the escape of CO2, and increased the viscoelasticity of PLA. Compared with
neat PLA foam, for PLA-HNA foam, the average cell diameter decreased
obviously, from 64.39 to 6.59 μm, while the cell density increased
up to nearly three orders of magnitudes, from 6.82 × 106 to 4.44 × 109 cells/cm3. Moreover, lots
of fibrillar structures appeared and entangled with each other on
the cell wall of the foam. By forming such dense micropores and enhanced
fibrillar structures, PLA foam was highly reinforced with significantly
improved compressive strength.