The environmental (E) factor and process mass intensity (PMI) metrics are introduced and thoroughly analyzed. As indispensable green metrics widely applied throughout the chemical industry, the E factor and PMI are calculated for numerous industrial processes throughout the chapter. A perspective on waste in the context of academic research, industrial synthesis and reactivity within alternative reaction media highlights the importance of material recovery, in particular with regard to reaction solvents. The section on catalysis further expands on the question of waste reduction by considering several important points. Advantages of heterogeneous catalysis which include catalyst recycling and simple product isolation and purification are described. Issues and potential solutions encountered with homogeneous catalysts and potential solutions are also discussed. Finally, the biocatalytic synthesis of pregabalin sheds light on the notions of solvent recovery and water intensity. Limitations of the E factor (which include failure to address the nature of the waste produced) provide for an introduction to process mass intensity. After explaining the simple relationship between PMI and E factor, the chapter turns to the benefits of PMI as a more robust front-end approach for evaluating the material efficiency of a process. This idea is captured by considering the biocatalytic synthesis of Singulair. defined as "anything that is not the desired product" [1], in the years following its conception, the E factor metric has contributed to significant industrial waste reduction [2][3][4][5]. In tandem with atom economy, the E factor has provided the global view of synthetic efficiency. Typical industrial E factors first published by Sheldon (Table 3.1) [1] have enhanced understanding about the problem of waste and enabled various solutions to address it. Modern techniques are now starting to show potential in bypassing certain synthetic limitations once perceived in Sheldon's original conclusions. In recent years, efforts toward waste reduction have enabled many innovations such that the majority of process chemists today consider determining an E factor as essential to process development [6].
Keywords
Intrinsic and Global E FactorsThe E factor approach to waste complements the atom economy metric because it offers both intrinsic and global evaluations of a synthetic process. The intrinsic method is one which Andraos calls the environmental impact factor based on molecular weight (E mw ) [7]. This metric is calculated as the ratio of the molecular weight of all by-products divided by the molecular weight of the desired product. The E factor based on mass (E factor) offers a global perspective and is calculated as the ratio of the total mass of all waste to the mass of the desired product [1]. Figure 3.1 outlines the calculations for both metrics in the context of a balanced stoichiometric reaction. From the conservation of mass law it is possible to derive simple mathematical relationships between the E factor me...