Renewable
polyamides (PAs) with excellent flexibility and low-temperature
foaming capability are of current interest for a wide range of industrial
applications. Presently, most commercially available foams are made
from fossil-based plastics, and several engineering polymers are not
deployed for this, specifically bio-based ones. In this work, a new
library of fully bio-based, thermoplastic PAs (denoted as DFA-BDA
x
HMDA
y
and DFA-EDA
x
HMDA
y
) with low-temperature
foaming attributes is synthesized through catalyst-free polycondensation
using a renewable fatty dimer acid and different chain length diamines.
The resulting PAs showed M
w up to 44,191
g/mol, T
d5% over 415 °C, T
m from 63.1 to 103.9 °C, T
g from 14.6 to 23.6 °C, strain from 386.65 ±
0.08 to 832.46 ± 0.03%, and tensile strength up to 18.57 ±
0.02 MPa. The bio-based PA samples were foamed using the scCO2 batch foaming process, and the foam cell structure was investigated
with scanning electron microscopy. The results showed that the foaming
morphologies could be easily tuned by changing the diamine compositions,
indicating the great simplicity and tunability of this method. Consequently,
we achieved foams with uniform and bimodal textures with an average
diameter range of 18–198 μm for small and large cells,
respectively, and the foams with various densities (0.214–0.351
g/cm3) were gained. The creation mechanism of uniform to
bimodal foams was proposed and explained by a schematic illustration.
All the bio-based PA foams exhibit creep recovery values above 85%.
This is the first report on the manufacturing of bio-based PA foams
at low foaming temperatures without toxic solvents. These outcomes
provide insights into bio-based PA foam research.