The
exfoliation of microcrystalline α-zirconium phosphate
(α-ZrP) in an organic solvent is very difficult to achieve.
Surprisingly, the addition of tetra(n-butyl)ammonium
hydroxide (TBAOH) into a methanol dispersion of a nanosized α-ZrP
brings about the complete exfoliation of nanosheets. To understand
the mechanism, we examined the stepwise intercalation/exfoliation
of the nanosized α-ZrP using TBAOH in four different solvents
(water, methanol, ethanol, and butanol). Propionate groups on the
edge of the nanosized α-ZrP prevent TBA cations from entering
the galleries. Due to the formation of unstable solvent-intercalated
α-ZrP with an increased interlayer distance in methanol and
ethanol, TBA cations can overcome the steric hindrance and move into
nanosheet layers to exchange with solvent molecules. However, the
movability of the cations into the center of the galleries is preferred
at a certain interlayer distance range, which leads to exfoliation
of α-ZrP in methanol but intercalation only in ethanol. In water,
in the beginning, neither intercalation nor exfoliation by TBA cations
occurs. An additional amount of TBAOH causes the deformation of propionate
groups and removes the barriers on the edges, followed by late intercalation
and then exfoliation. On the other hand, butanol, as the solvent,
is bulky and effectively limits the intercalation behavior of TBA
cations. The weaker polarity of ethanol and butanol, compared with
water and methanol, lowers the ion interactions in the solvent, which
is another reason why they do not lead to exfoliation.