Systematic Analysis on the Effect of Sintering Temperature for Optimized Performance of Li0.15Ni0.45Zn0.4O2-Gd0.2Ce0.8O2-Li2CO3-Na2CO3-K2CO3 Based 3D Printed Single-Layer Ceramic Fuel Cell

Abstract

Single-layer ceramic fuel cells consisting of Li0.15Ni0.45Zn0.4O2, Gd0.2Ce0.8O2 and a eutectic mixture of Li2CO3, Na2CO3 and K2CO3, were fabricated through extrusion-based 3D printing. The sintering temperature of the printed cells was varied from 700 °C to 1000 °C to identify the optimal thermal treatment to maximize the cell performance. It was found that the 3D printed single-layer cell sintered at 900 °C produced the highest power density (230 mW/cm2) at 550 °C, which is quite close to the performance (240 mW/cm2) of the single-layer cell fabricated through a conventional pressing method. The best printed cell still had high ohmic (0.46 Ω·cm2) and polarization losses (0.32 Ω·cm2) based on EIS measurements conducted in an open-circuit condition. The XRD spectra showed the characteristic peaks of the crystalline structures in the composite material. HR-TEM, SEM and EDS measurements revealed the morphological information of the composite materials and the distribution of the elements, respectively. The BET surface area of the single-layer cells was found to decrease from 2.93 m2/g to 0.18 m2/g as the sintering temperature increased from 700 °C to 1000 °C. The printed cell sintered at 900 °C had a BET surface area of 0.34 m2/g. The fabrication of single-layer ceramic cells through up-scalable 3D technology could facilitate the scaling up and commercialization of this promising fuel cell technology.

Additive Manufacturing of Single-Layer Protonic Ceramic Fuel Cells

“…Protonic ceramic fuel cells (PCFCs) or proton conducting solid oxide fuel cells (p-SOFCs) have been emerging as a potential low-temperature (400-600 o C) fuel cell technology. Generally, the proton conducting ceramic electrolyte materials have a lower activation energy (< 50 eV) [1][2][3][4][5] and lower electronic conductivity than the conventional oxygenion conducting ceramic materials [6][7][8][9], which are beneficial for improving the fuel cell efficiency and the power output. Figure 1 shows the ionic transport in the oxygen-ion and proton conducting ceramic materials, respectively.…”