In
this work, an enhancement of Ni0 particle dispersion
over zeolite-supported catalysts was intended by tuning the impregnation
solvent. For this purpose, a series of 15 wt % Ni catalysts supported
over a Cs-USY zeolite were prepared by incipient wetness impregnation
using water, ethanol, methanol, 2-propanol, acetone, or ethylene glycol
as solvents. Samples were characterized by TGA, N2 adsorption,
XRD, DRS UV–Vis, H2-TPR, CO2-TPD, and
TEM and catalytically tested at atmospheric pressure under CO2 methanation conditions (86,100 mL gcat
–1 h–1, P
CO2
= 0.16 bar, H2/CO2 = 4:1). The use of organic
solvents rather than water increased the number of weak and medium
basic sites, while 2-propanol and ethylene glycol promoted metal–support
interactions. The average Ni0 particle sizes after reduction
at 470 °C were significantly different for all the studied solvents,
ranging from 13 to 34 nm. Despite the beneficial properties exhibited
by the catalyst prepared using ethylene glycol concerning metal particle
dimensions and the number of weak and medium basic sites, 2-propanol
allowed the highest CO2 conversion and CH4 selectivity
(64 and 95%, respectively, at 350 °C), probably because of the
partial damage of the zeolite structure observed when ethylene glycol
was used. Materials prepared within this work were finally compared
with other Ni-based catalysts from the literature, assessing the corresponding
catalytic activity from CH4 production rates. Their performances
were shown to be similar to or higher than those of the literature
materials, thus confirming the relevance of these Ni/zeolite catalytic
systems and motivating further developments towards this reaction.