The loading of catalytic manganese dioxide (MnO2) nanoparticles
onto an impregnated decorative paper has been an effective method
for the removal of indoor formaldehyde (HCHO) pollutants. However,
its preparation can present numerous challenges, including instability
in dipping emulsions and leaching. In this investigation, a novel
and stable formaldehyde-free polyacrylate dipping emulsion containing
MnO2 particles was prepared and then back-coated on a decorative
paper. To improve the dispersion and fixation, the MnO2 was modified with silane. HCHO can undergo physical adsorption on
the cellulosic fibers present in the paper, while it can also undergo
chemical degradation into CO2 within the MnO2 groups. The silane not only enhanced the interfacial adhesion to
a polyacrylate resin but also increased the interlayer distance, thereby
creating a larger space for HCHO absorption. The impregnated decorative
paper back-coated with 10 wt % of silane-modified MnO2 exhibited
a removal efficiency of approximately 90% for HCHO at 20 °C.
The removal rate further improved to approximately 100% when the temperature
was increased to 60 °C. Moreover, it is worth noting that the
release of volatile organic compounds was exceptionally minimal. Additionally,
the particleboard bonded with this impregnated decorative paper exhibited
an extremely low emission of HCHO, with a value that approached 0
mg·L–1. Furthermore, the bonding strength of
the surface remained unaffected. Therefore, this study provides a
simple and eco-friendly method for effectively removing HCHO, which
can enhance indoor air quality.