2016
DOI: 10.1080/15275922.2016.1177755
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The chlor-alkali process: A review of history and pollution

Abstract: The chlor-alkali process is a widely used electrolytic process that yields chlorine and caustic soda. It has been in use since the 19th century and is a primary industry in the United States, Western Europe, and Japan. There are three primary electrolytic processes for producing chlorine and caustic soda: the diaphragm cell process, the mercury cell process, and the membrane cell process. The first two have been used for over 100 years; the latter was developed in the past 60. The two oldest methods are used t… Show more

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Cited by 118 publications
(77 citation statements)
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“…Here, we define a diaphragm as an inert, nonconducting porous layer that is imbibed with electrolyte, that possesses low hydraulic permeability, and adjacent to which solution flows. Since the 1920s such diaphragms have been used in brine electrolysis (i.e., chlor-alkali processing) to produce chlorine gas and caustic soda simultaneously [42]. Early diaphragms were comprised of paper, and later asbestos, to reduce caustic-soda transport between electrodes [43].…”
Section: Introductionmentioning
confidence: 99%
“…Here, we define a diaphragm as an inert, nonconducting porous layer that is imbibed with electrolyte, that possesses low hydraulic permeability, and adjacent to which solution flows. Since the 1920s such diaphragms have been used in brine electrolysis (i.e., chlor-alkali processing) to produce chlorine gas and caustic soda simultaneously [42]. Early diaphragms were comprised of paper, and later asbestos, to reduce caustic-soda transport between electrodes [43].…”
Section: Introductionmentioning
confidence: 99%
“…Industrial processes, such as the chlor-alkali electrolysis, [1][2][3][4][5] demand large quantities of energy. Between 2,200-2,600 kWh are consumed per ton of chlorine in a conventional membrane NaCl electrolysis process.…”
Section: Introductionmentioning
confidence: 99%
“…[20] Since the oxygen reduction reaction (ORR) has a higher standard electrode potential compared to the hydrogen evolution reaction (HER) [Eqs. (1) and (2)] the overall cell potential can be lowered to approx. 2 V resulting in savings of up to 1 V.…”
Section: Introductionmentioning
confidence: 99%
“…20 However, three decades passed before Faraday made use of this current to electrolyze acetic acid, 21 thereby paving the way for subsequent scientific breakthroughs such as the Kolbe electrolysis, 22 the Hall-Héroult process 23 and the chloralkali process. 24 Electrochemical reactions typically require two electrodes, an anode and a cathode. By immersing them into a solution containing the substrate and eventually additives to ensure a sufficient conductivity of the solution, the setup for an ordinary electrochemical cell is complete.…”
Section: Introductionmentioning
confidence: 99%