Alloy
electrode materials offer high capacity in lithium-ion batteries;
however, they exhibit rapid degradation resulting in particle disintegration
and electrochemical performance decay. In this study, the evolution
of lithium alloying-induced degradation due to electrochemomechanical
interactions is examined based on a multipronged electrochemical and
microstructural analysis. Copper–tin (Cu6Sn5) is chosen as an exemplary alloy electrode material. Electrodes
with compositional variations were fabricated, and electrochemical
performance was examined under varying conditions including voltage
window, C-rate, and short- and long-term cycling. Morphology and composition
analyses of pristine and cycled electrodes were conducted using micrography
and spectroscopy techniques. Alloying-induced electrode microstructural
evolution was probed using X-ray microtomography. The rapid capacity
fading was found to be caused by mechanical degradation of the electrode.
Driving the electrode to a lower potential (E ≈
0.2 V vs Li/Li+) induced Li–Sn alloy formation and
provided the characteristic large capacity; however, this led to a
large volume expansion and active particle cracking and disintegration.
Copper expulsion was found to be a consequence of the alloy formation;
however, it was not the primary contributor to the dramatic electrochemical
performance decay.