The cutting force and defect analysis in milling of carbon fiber-reinforced polymer (CFRP) composite

He, Yanli; Qing, Huanan; Zhang, Shengguang; Wang, Dazhen; Zhu, Shengwei

doi:10.1007/s00170-017-0613-6

Cited by 58 publications

(29 citation statements)

References 28 publications

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“…The occurrence of debonding damage when milling of UD-CFRP at cutting angle of 90° was found by Li et al [12]. The defect analysis and cutting force was studied by He et al [13] on milling of carbon fiber reinforced plastic composite by different cutting parameters of rotation speed (3000, 4000 and 5000 rpm), feed (120, 160 and 200 mm/min), constant depth of cut of 2 mm and fiber orientations (0°, 45°, 90° and 135°). They found severe delamination at 90° cutting angle on top layer of CFRP at higher cutting speed and constant feed rate.…”

Section: K M John S Thirumalai Kumaranmentioning

confidence: 96%

The Techniques Employed in Milling of CFRP to Reduce Material Damages

2019

IJITEE

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Carbon fiber reinforced polymer composites are extensively used in aircraft industries because of high strength (load-bearing material). In application, machining process required near net shape for avoiding rejection of components and it is highly challenging and hard to produce good quality holes and surface. In this article, reviewing various techniques which involved to bring good surface finish in milling of CFRP composites and addresses machining parameters, tool geometry, material, coatings and environmental condition techniques. This current review work will be helpful for researchers to implement new advanced techniques to avoid material damages in their future work.

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Section: K M John S Thirumalai Kumaranmentioning

confidence: 96%

The Techniques Employed in Milling of CFRP to Reduce Material Damages

2019

IJITEE

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“…Yanli et al [7] examined the force during milling and delami-nation as a function of fiber orientation, cutting speed and feed rate. They milled a composite reinforced by 43 layers of unidirectional carbon fiber (TC35-12K / 150) at 0, 45, 90 and 135 degrees.…”

Section: Mathivanan Et Al [4]mentioning

confidence: 99%

Investigation of Milling of Carbon Fiber Reinforced Plastic

Horváth

Stadler

Andrásfalvy

2019

Acta Materialia Transylvanica

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The use of fiber-reinforced plastics has increased significantly in the past decades. Consequently, the demand for finishing and machining of such materials has also escalated. During machining, the fiber-reinforced materials exhibit machining problems dissimilar to the problems of metals. These are fiber pull-out, fiber breakage in the cutting zone, matrix smearing and delamination. The purpose of this experiment is to investigate the characteristics of the resultant force (Fe) dur-ing the milling of carbon fiber reinforced plastic as a function of input machining parameters. For the force measurements, CFR with perpendicular (0°-90°) fiber orientation was machined. The experimental design involved the central composite design method. To analyze and evaluate the measurements, we applied the response surface methodology.

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“…In [ 31 ], slot milling of CFRP composites was investigated with the aim to develop a mechanistic milling force model for both unidirectional and multi-directional CFRP laminates while considering the instantaneous chip thickness, fibre orientation angle, and cutting speed. In a cutting cycle, the tangential and radial forces vary with the combined effects of instantaneous fibre orientation angle and chip thickness.…”

Section: Conventional Machining Processesmentioning

confidence: 99%

Machining of Fibre Reinforced Plastic Composite Materials

Caggiano

2018

Materials

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Fibre reinforced plastic composite materials are difficult to machine because of the anisotropy and inhomogeneity characterizing their microstructure and the abrasiveness of their reinforcement components. During machining, very rapid cutting tool wear development is experienced, and surface integrity damage is often produced in the machined parts. An accurate selection of the proper tool and machining conditions is therefore required, taking into account that the phenomena responsible for material removal in cutting of fibre reinforced plastic composite materials are fundamentally different from those of conventional metals and their alloys. To date, composite materials are increasingly used in several manufacturing sectors, such as the aerospace and automotive industry, and several research efforts have been spent to improve their machining processes. In the present review, the key issues that are concerning the machining of fibre reinforced plastic composite materials are discussed with reference to the main recent research works in the field, while considering both conventional and unconventional machining processes and reporting the more recent research achievements. For the different machining processes, the main results characterizing the recent research works and the trends for process developments are presented.

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The cutting force and defect analysis in milling of carbon fiber-reinforced polymer (CFRP) composite

Cited by 58 publications

References 28 publications

The Techniques Employed in Milling of CFRP to Reduce Material Damages

The Techniques Employed in Milling of CFRP to Reduce Material Damages

Investigation of Milling of Carbon Fiber Reinforced Plastic

Machining of Fibre Reinforced Plastic Composite Materials

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