Internal combustion (IC) engines experience in‐cylinder gas temperatures of up to 2500°C during combustion, promoting heat transfer from the hot gases to the metal surfaces of the combustion chamber. Heat needs to be removed at relatively high rates to maintain proper engine component temperatures, and prevent failures that result from excessive thermal stresses, fatigue cracking, engine knocking combustion, and lubricant layer degradation.
The engine cooling system accomplishes the necessary heat rejection by circulating air or liquid coolant around the combustion chamber, absorbing heat from the engine, and subsequently dissipating the heat to the ambient. Heat rejection to the lubricant plays an important role too. A thorough understanding of heat transfer modes and pathways is necessary for the design of an effective engine cooling system.
The topics covered in this chapter are modes of engine heat transfer, modeling and experimental analysis of the heat transfer from the gas in the cylinder to the wall, heat transfer from the outer wall to coolant, semiempirical heat transfer correlations for engine cycle simulations, heat transfer from the piston rings to the cylinder liner, exhaust port heat transfer, cooling system functional requirements, air cooling, liquid cooling, coolant flow patterns through the cylinder block/head, cooling system components, temperature control in the engine with liquid cooling, automatic transmission cooling, as well as cooling system operation, integration, packaging, and management of the underhood air flow. Waste heat recovery is discussed at the end of the chapter as a special topic.