Low resistivity,
high conformability, and ultrathin barriers against
Cu diffusion have always been a critical challenge for fabrications
of extremely large-scale integrated circuits. In this article, manganese
oxynitride (MON) barriers against Cu diffusion are explored by plasma-enhanced
atomic layer deposition (PE-ALD) with Mn(EtCp)2 and NH3 precursors, demonstrating a growth rate of ∼0.39 Å/cycle
and a root-mean-square (RMS) roughness down to 0.38 nm in the temperature
range of 225–300 °C. As the deposition temperature increases
from 225 to 300 °C, the atomic ratio of Mn/N in the as-deposited
film increases from 1.96 to 2.7; however, the percentage of oxygen
always stabilizes at 19 ± 1%, which results from the residual
oxygen in the chamber. The film resistivity reduces from 3.4 ×
10–2 to 5.5 × 10–3 Ω·cm
and the film density increases from 5.35 to 5.61 g/cm3 with
the increase of deposition temperature. Only a 2.4 nm MON film can
effectively prevent Cu atoms from diffusing through it even after
annealing at 550 °C for 30 min, and the failure temperature can
be elevated to 650 °C for the 3.7 nm MON barrier. Further, the
failure mechanism of the MON diffusion barrier is also addressed.
Owing to combined advantages of ultrathin and uniform thickness, good
conductivity, and excellent barrier effect, the PE-ALD MON ultrathin
film is thus very promising for nanoscale copper interconnection technologies.