The Effect of Polymer Powder on the Cracking of the Subbase Layer Composed of Cold Recycled Bitumen Emulsion Mixtures

Fiber reinforcement is often used to improve the road performance of cold recycled asphalt mixture (CRAM). The purpose of this research is to evaluate the impact of fiber mixing process on the cracking resistance of CRAM from multiple perspectives. Four kinds of fiber mixing processes, named A, B, C, and D, were designed by changing the order of fiber addition during the mixing process. Then, semicircle bending tests and indirect tensile tests were conducted to characterize the low-temperature cracking behavior of fiber CRAM. Freeze–thaw cycle tests under both dry and water-saturated conditions were performed to investigate the freeze–thaw damage behavior of fiber CRAM. Furthermore, the fiber dispersion in CRAM was observed using scanning electron microscopy (SEM). The results show that the fiber mixing process has a significant effect on the cracking resistance of CRAM. The CRAM specimens prepared by process C have the largest fracture energy, splitting strength, and fracture work, while the specimens made by process D have the smallest value. Specially, the fracture energy of the specimens prepared by process C is 77.23% larger than that of the specimens prepared by process A, while the fracture energy of the specimens prepared by process D is 5.6% smaller than that of the specimens prepared by process A. The reason for this phenomenon is that the fiber is well dispersed in the specimens prepared by process C, which contributes to obtain a better crack resistance. For all CRAM specimens, with the increase of freeze–thaw cycles, splitting strength and fracture work of fiber CRAM decrease. However, there is an obvious difference in the reduction rate of splitting strength and fracture work, especially for the specimens under the water saturation condition. The specimens made by process C have the smallest reduction rate, which indicates a better resistance to freezing and thawing damage. According to the analysis of fiber macro-distribution state in loose CRAM, the fiber dispersion is affected by the humidity conditions in the mixing environment. The best humidity conditions are obtained for fiber dispersion in process C. Based on the SEM observation, the overlapping bridging network structure can be observed in the microstructure of the specimens prepared by process C, allowing the mixture to better transfer and disperse stress.

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Optimisation and Composition of the Recycled Cold Mix with a High Content of Waste Materials

Buczyński,

Krasowski

2024

Sustainability

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This research focuses on a mineral–cement mixture containing bitumen emulsion, designed for cold recycling procedures, the formulation of which includes 80% (m/m) of waste material. Deep cold recycling technology from the MCE mixture guarantees the implementation of a sustainable development policy in the field of road construction. The utilised waste materials include 50% (m/m) reclaimed asphalt pavement (RAP) from damaged asphalt layers and 30% (m/m) recycled aggregate (RA) sourced from the substructure. In order to assess the possibility of using a significant amount of waste materials in the composition of the mineral–cement–emulsion (MCE) mixture, it is necessary to optimise the MCE mix. Optimisation was carried out with respect to the quantity and type of binding agents, such as Portland cement (CEM), bitumen emulsion (EMU), and redispersible polymer powder (RPP). The examination of the impact of the binding agents on the physico-mechanical characteristics of the MCE blend was performed using a Box–Behnken trivalent fractional design. This method has not been used before to optimise MCE mixture composition. This is a novelty in predicting MCE mixture properties. Examinations of the physical properties, mechanical properties, resistance to the effects of climatic factors, and stiffness modulus were conducted on Marshall samples prepared in laboratory settings. Mathematical models determining the variability of the attributes under analysis in correlation with the quantity of the binding agents were determined for the properties under investigation. The MCE mixture composition was optimised through the acquired mathematical models describing the physico-mechanical characteristics, resistance to climatic factors, and rigidity modulus. The optimisation was carried out through the generalised utility function UIII. The optimisation resulted in indicating the proportional percentages of the binders, enabling the assurance of the required properties of the cold recycled mix while utilising the maximum quantity of waste materials.

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The Effect of Polymer Powder on the Cracking of the Subbase Layer Composed of Cold Recycled Bitumen Emulsion Mixtures

Cited by 3 publications

References 25 publications

Assessment of the influence of the binder type on the stiffness modulus of mineral-cement-emulsion mixture (BE-RCM)

Assessment of the influence of the binder type on the stiffness modulus of mineral-cement-emulsion mixture (BE-RCM)

Influence of Fiber Mixing Process on the Cracking Resistance of Cold Recycled Asphalt Mixture

Optimisation and Composition of the Recycled Cold Mix with a High Content of Waste Materials

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