This paper reports the current status of Mg melt protection in view to identify near-future challenges, but also opportunities, for Mg melt protection of Mg-Al based alloys. The goal is to design and manufacture sustainable Mg alloys for resource efficiency, recycling and minimising waste. Among alternative cover gas technologies for Mg melt protection other than SF 6 : commercially available technologies containing-HFC-134a, fluorinated ketone and dilute SO 2 -and developed technologies containing solid CO 2 , BF 3 and SO 2 F 2 , can potentially produce toxic and/or corrosive by-products. On the other hand, additions of alkaline earth metal oxides to Mg and its alloys have developed a strong comparative advantage in the field of Mg melt protection. The near-future challenges and opportunities for Mg-Al based alloys include optimising and using CO 2 gas as feedstock for both melt protection and grain refinement and TiO 2 additions for melt protection.