In this paper, a waste fluid catalytic
cracking (FCC) catalyst
is used as a carrier to prepare a supported non-noble metal nickel
catalyst (Ni/wFCC), which is applied to the selective hydrogenation
of citral to citronellal. X-ray powder diffraction, Fourier transform
infrared spectroscopy, and scanning electron microscopy were used
to analyze the structural characteristics of the Ni-loaded sample.
The catalyst after loading Ni still maintained a good zeolite structure,
and the surface impurities were reduced. The effect of reaction conditions
on the Ni/wFCC-catalyzed hydrogenation of citral to citronellal was
investigated, and the optimal reaction conditions were obtained as
follows: a Ni loading of 20 wt %, a catalyst amount of 5.6%, a hydrogenation
temperature of 180 °C, a hydrogenation time of 90 min, and a
hydrogenation pressure of 3.0 MPa. Under these conditions, the conversion
of citral and selectivity of citronellal were 98.5 and 86.6%, respectively,
indicating that the Ni/wFCC catalyst had strong catalytic activity
and selectivity. This research provided new ideas for the recycling
of waste FCC catalysts and industrial synthesis of citronellal.