Growth of potassium alum crystals was characterized by the advance rates of crystals on the leading edge of population distributions and by the advance rates of the modes of these distributions. Growth rates of crystals on the leading edge appeared to follow size-dependent kinetics, but the observed spread of the distribution about the average size was much greater than would be expected from size-dependent growth alone. The spread of the distribution was correlated with the extent of growth determined from the net advance of the average crystal size. These quantitative and qualitative results show that what has often been referred to as size-dependent growth is in fact a manifestation of growth rate dispersion.
M
SCOPEBoth growth rate dispersion and size-dependent growth have been observed to occur under specific conditions in the aqueous potassium alum system. Data on this and other systems often exhibit characteristics of these growth anomalies, and it has been unclear to what extent each mechanism of growth rate variability contributes to or controls the measured growth kinetics and the development of a crystal size distribution. The importance of being able to identify the correct growth mechanism is based on the role it plays in obtaining crystallization kinetics from experimental or operating data, and on the use of such data for the design of large-scale crystallizers.The analysis of crystal size distributions to determine nucleation and growth kinetics requires a knowledge of the relationship of growth rate to crystal size. Such analyses are simple if all crystals in a population grow at identical rates and have no dependence on size. Deviations from invariant crystal growth have been noted for quite some time, but it is only recently that such deviations have been attributed to growth rate dispersion rather than size-dependent growth. Distinction between these two sources of anomalous growth is difficult because their effect on a crystal size distribution is the same: they cause a distribution to spread during growth and, for perfectly mixed crystallizers, they indicate higher nuclei population densities than would be expected for invariant crystal growth. This similarity can cause crystal size distributions obtained through one of the anomalous growth mechanisms to be misinterpreted as the result of the other. In such cases, using correlations based on the incorrect mechanism could lead to a serious errors in scale-up and design.The objectives of this study were to characterize the effects of growth rate variability on the form of developing crystal size distributions of both large and small potassium alum crystals, to separate the effects of size-dependency and growth rate dispersion, and to develop correlations of the observed behavior that could be used to analyze potassium alum systems and give qualitative guidance to the behavior of other systems.
CONCLUSIONS AND SIGNIFICANCEGrowth rate variability, whether the result of size-dependent growth or growth rate dispersion, causes an increase in the s...