The Research on Anti-Nickel Contamination Mechanism and Performance for Boron-Modified FCC Catalyst

Abstract

Fluid catalytic cracking (FCC) is still a key process in the modern refining area, in which nickel-contamination for an FCC catalyst could obviously increase the dry gas and coke yields and thus seriously affect the stability of the FCC unit. From the points of surface acidity modification and Ni-passivation, in this paper, a boron-modified FCC catalyst (BM-Cat) was prepared using the in situ addition method with B2O3 as a boron source and emphatically investigated its mechanism and performance of anti-nickel contamination. The mechanism research results suggested that, in calcination, boron could destroy the structure of the Y zeolite and thus decrease the total acid sites and strong acid sites of the Y zeolite from 291.5 and 44.6 μmol·g−1 to 244.2 and 32.1 μmol·g−1, respectively, which could obviously improve the dry gas and coke selectivity of the catalyst and thus enhance the nickel capacity for BM-Cat; on the other hand, under hydrothermal conditions, boron could react with NiO and form into NiB2O4, which could obviously raise the range of the reduction temperature for NiO from 350–600 °C to 650–800 °C and thus promote the nickel-passivation ability for BM-Cat. Therefore, evaluation results of heavy oil catalytic cracking indicated that, under the same nickel-contamination condition, in contrast to the compared catalyst (C-Cat), the dry gas yield, coke yield, and H2/CH4 of BM-Cat obviously decreased by 0.77 percentage points, 2.09 percentage points, and 13.53%, respectively, with light yield and total liquid yield increasing by 3.25 and 2.08 percentage points, respectively, which fully demonstrates the excellent anti-nickel contamination performance of BM-Cat.

Development of heavy metal passivators in residue fluid catalytic cracking process

“…In order to reduce the production of coke and dry gas by limiting the coking reactions and over-cracking, one feature, the acidity of catalysts, must be properly tuned. To stop NiO from have been converted to NiO species and lessen the reactions of dehydrogenation carried on by NiO species, FCC catalysts must also have high Ni-trapping abilities [77].…”