In this paper (Part I) the use of fiber optic sensors for real-time monitoring of the cure
kinetics of GFRP composites is explored. The proposed sensing system allows the
simultaneous measurement of both temperature and strain by monitoring the change in
reflected wavelength from two coupled fiber Bragg grating (FBG) sensors that
have been embedded into the composite laminate. Instrumented GFRP laminates
with 12, 18 and 24 reinforcing plies, respectively, were prepared by means of the
vacuum bagging technique. Samples were cured in a thermally controlled oven at
80 °C
and 30 kPa for 240 min (isothermal stage) and then cooled down to ambient
temperature by turning off the heating source (cooling stage). The obtained results,
combined with proper data post-processing, have proven the effectiveness and
potentiality of the proposed sensing system to measure the progression of the
composite cure kinetics. It was shown that temperature within the specimen
can differ significantly from the set-point temperature inside the oven because
of the heat released during the exothermal reticulation of the epoxy resin. The
combined sensing system also allowed the residual strain accumulated within the
composite during the cooling stage to be accurately measured. Once the laminate had
been cured, the embedded optical sensing system reveals itself purposeful for
real-time structural health monitoring and damage assessment of the finished
component. This aspect is discussed with more detail in the accompanying paper (Part
II).