Fiber reinforcement is an effective method to improve
the inherent
brittleness of conventional aerogels. However, high-density and complex
preparation processes plague fiber-reinforced aerogel composites (FACs).
For example, they are usually prepared using costly supercritical
drying, freeze-drying, and time-consuming atmospheric drying, limiting
the further development in applications and technologies of the material.
Herein, a straightforward route to FACs is proposed. Namely, electrostatically
spun nanofibers are used as reinforcement materials for aerogels.
The nanofiber composite silica gel precursors are produced using chemical
swelling and sol–gel techniques. Direct calcination is then
used to prepare FACs with distinct nanoporous structures. As a result,
FACs have a thermal conductivity as low as 0.029 W m–1 K–1 at room temperature, a high porosity of up
to 99.55%, and excellent temperature resistance, maintaining a stable
porous structure even at 1400 °C. Therefore, FACs have greater
potential for thermal insulation applications. The route described
in this study will contribute to the opening of a pathway for the
simple preparation of FACs with ultralow density and high temperature
resistance, thereby promoting the application and development of nanofiber-reinforced
aerogel materials.