The demand has grown in many fields for materials that are eco-friendly and sustainably developed. In this study, several formulations of novel wood fiber reinforced ultra-high-density fiberboards (UHDFs) using resoltype phenolic resin (RTPR) as binders were manufactured for application in decorative building facades. The influences of the various formulations on water resistance and the mechanical, thermal, and fire-resistant properties were systematically examined. All formulations of the UHDFs exhibited better water resistance, internal bonding, and fire resistance as the RTPR content and density increased. To better evaluate mechanical properties, the microstructure of the UHDFs was observed using scanning electron microscopy. After optimization of hot-pressing conditions, UHDFs with excellent mechanical properties of approximately 7.2 GPa, 85.9 MPa, and 5.4 MPa for bending modulus, bending strength, and internal bonding, respectively, were achieved. Good water and flame resistance were also achieved, which makes these materials competitive with other commercial products. District, Beijing, PR China, 100091; b: College of Furniture and Industrial Design, Nanjing Forestry University, No. 159 LongPan Road, Nanjing, Jiangsu, P.R. China, 210037; * Corresponding author: Guowj717@sina.com
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INTRODUCTIONCurrently, reducing carbon and promoting sustainable development are among the most pressing issues in high-energy-dissipation building projects, which are now making great efforts to develop green building materials. Ceramic tiles are an important material for use in decorative building facades. However, their production process creates a lot of dust and consumes a lot of electrical energy. Therefore, the authors proposed a novel, natural, fiber-reinforced biomass composite as an alternative to ceramic tiles for use in decorative facades, contributing to the sustainable development of green buildings.Wood fibers, an environmentally friendly, natural fiber, have been widely used in indoor furniture (Saz-Orozco et al. 2014;Sommerhuber et al. 2016;Wang et al. 2016) and automobile interiors (Ann Gnpta et al. 2008;Gallo et al. 2013), but are not often used as structural materials in engineering due to their poor mechanical properties.Conventionally, wood fiber reinforced composites are composed of wood fibers that have been pressed together under high temperature and pressure with a resin binder to form a homogeneous board. Studies on wood fiber reinforced composites have mainly focused on low-density fiberboard (LDF) (< 600 kg/m 3 ) (Chen et al. 2015a,b;Cai et al. 2016) and medium-density fiberboard (MDF) (600 kg/m 3 to 800 kg/m 3 ) (Sliseris et al. (2015) and Arévalo and Peijs (2016) prepared MDF using methylene diphenyl diisocyanate and the self-binding capability of cellulose, respectively. However, these improvements are very limited and cannot be used in decorative facades due to its low mechanical properties according to JG/T 260 (2009). To promote the application of wood fiber reinforced composite...