Composite polymer electrolytes (CPEs)
are attractive materials
for solid-state lithium metal batteries, owing to their high ionic
conductivity from ceramic ionic conductors and flexibility from polymer
components. As with all lithium metal batteries, however, CPEs face
the challenge of dendrite formation and propagation. Not only does
this lower the critical current density (CCD) before cell shorting,
but the uncontrolled growth of lithium deposits may limit Coulombic
efficiency (CE) by creating dead lithium. Here, we present a fundamental
study on how the ceramic components of CPEs influence these characteristics.
CPE membranes based on poly(ethylene oxide) and lithium bis(trifluoromethanesulfonyl)imide
(PEO-LiTFSI) with Li7La3Zr2O12 (LLZO) nanofibers were fabricated with industrially relevant
roll-to-roll manufacturing techniques. Galvanostatic cycling with
lithium symmetric cells shows that the CCD can be tripled by including
50 wt % LLZO, but half-cell cycling reveals that this comes at the
cost of CE. Varying the LLZO loading shows that even a small amount
of LLZO drastically lowers the CE, from 88% at 0 wt % LLZO to 77%
at just 2 wt % LLZO. Mesoscale modeling reveals that the increase
in CCD cannot be explained by an increase in the macroscopic or microscopic
stiffness of the electrolyte; only the microstructure of the LLZO
nanofibers in the PEO-LiTFSI matrix slows dendrite growth by presenting
physical barriers that the dendrites must push or grow around. This
tortuous lithium growth mechanism around the LLZO is corroborated
with mass spectrometry imaging. This work highlights important elements
to consider in the design of CPEs for high-efficiency lithium metal
batteries.