3,3 0 -Diaminodiphenyl sulfone (3,3 0 -DDS) was reacted with acetaldehyde in the presence of sodium triacetoxy borohydride via reductive amination to yield a 3,3 0 -DDS based secondary diamine, N,N 0 -diethyl-3,3 0 -diaminodiphenyl sulfone. Near IR analysis indicated that the 5060 cm À1 peak for primary amine (ANH 2 ) in 3,3 0 -DDS was absent in the reaction product spectrum. The ANH 2 proton peak at d 5.66 ppm shifted to d 6.16 ppm in the product. Methyl and methylene protons of CH 3 A CH 2 ANHAPhA group were observed at d 3.01 and 1.12 ppm, respectively, in the product. The carbon NMR spectrum of the reaction product showed new peaks at d 37.46 and 14.47 ppm that further confirmed secondary amine formation. The liquid chromatography coupled mass spectra peaks at 248-250 for 3,3 0 -DDS and 304 for the reaction product further supported the formation of N,N 0 -diethyl-3,3 0 -diaminodiphenyl sulfone. A blend of N,N 0 -diethyl-3,3 0 -diaminodiphenyl sulfone with diglycidyl ether of bisphenol-A (DGEBA) epoxy prepolymer started reacting at about 110-125 C surpassing an energy barrier of $ 66 kJ/ mol as determined via differential scanning calorimetry analysis. Reaction kinetics were characterized via near IR spectroscopy specific to the reaction between secondary amine and DGEBA epoxy prepolymer. The results confirmed >97% conversion at a cure protocol of 5 h at 80 C, 5 h at 100 C, 11 h at 125 C, and 6 h at 185 C. N,N 0diethyl-3,3 0 -diaminodiphenyl sulfone-DGEBA thermoplastics displayed tensile and flexural modulii of 3.08 and 2.86 GPa, respectively, and glass transition temperature (T g ) of 120.77 C.