Poly(ethylene terephthalate) (PET)
and polyethylene (PE) are two of the most commonly used polymers in
the packaging industry, and they make up a large portion of the recycling
stream. Adhesion between these two immiscible polymers is poor without
compatibilization. Maleic anhydride (MAH) grafted PE is a popular
compatibilizer for PET/PE but is limited by the slow rate of reaction.
In this study, we propose tin additives for improving adhesion and
explore the mechanism of that improvement. We demonstrate that either
dibutyltin oxide (DBTO) or di-n-octyltin oxide (DOTO)
can dramatically enhance adhesion with only 60 s of contact time during
lamination. A range of MAH and DOTO concentrations are examined, yielding
adhesion up to 1300 J/m2. Possible reactions at the interface
are investigated with small molecule model compounds, namely 1-hexadecanol,
octylsuccinic anhydride (OSA), and ethylene glycol dibenzoate. DOTO
does not improve the reaction rate in the hexadecanol–OSA system.
This suggests that another reaction is responsible for the adhesion
improvement. We provide evidence that tin oxides can open the ring
of alkylsuccinic anhydrides and form complexes that can interesterify
PET. This overall reaction appears to be third order with an activation
energy of 100 kJ/mol. Extrapolating these kinetic results to 270 °C,
the lamination temperature, we estimate that interfacial interesterification
is very fast. Thus, adhesion development is limited by diffusion of
the tin additives.