The
production of zinc l-methionine chelate (Zn(l-Met)2) by a fed-batch reactive crystallization process
was reported with enhanced flowability. Zn(l-Met)2 chelate was obtained through the injection of an aqueous zinc salt
into a high pH solution of aqueous l-Met. The total volume
of aqueous zinc salt required to induce Zn(l-Met)2 precipitation, as a function of injection rate and operating temperature,
was determined by the real-time attenuated total reflection Fourier
transform infrared spectroscopic analysis of a mixed suspension. The
smaller this volume at the metastable limit, the larger chelate particles
with a high flowability were found to be obtained. Furthermore, improved
Zn(l-Met)2 recovery was achieved upon careful
selection of cation and anion species, which are not involved with
Zn(l-Met)2 precipitation in two reagent solutions,
based on the salting effects. Finally, Zn(l-Met)2 particles with excellent flowability and recovery of higher than
97% were successfully produced with a controlled injection of aqueous
zinc salts at 30 °C.