Solid-state batteries
(SSBs) are promising alternatives to the
incumbent lithium-ion technology; however, they face a unique set
of challenges that must be overcome to enable their widespread adoption.
These challenges include solid–solid interfaces that are highly
resistive, with slow kinetics, and a tendency to form interfacial
voids causing diminished cycle life due to fracture and delamination.
This modeling study probes the evolution of stresses at the solid
electrolyte (SE) solid–solid interfaces, by linking the chemical
and mechanical material properties to their electrochemical response,
which can be used as a guide to optimize the design and manufacture
of silicon (Si) based SSBs. A thin-film solid-state battery consisting
of an amorphous Si negative electrode (NE) is studied, which exerts
compressive stress on the SE, caused by the lithiation-induced expansion
of the Si. By using a 2D chemo–mechanical model, continuum
scale simulations are used to probe the effect of applied pressure
and C-rate on the stress–strain response of the cell and their
impacts on the overall cell capacity. A complex concentration gradient
is generated within the Si electrode due to slow diffusion of Li through
Si, which leads to localized strains. To reduce the interfacial stress
and strain at 100% SOC, operation at moderate C-rates with low applied
pressure is desirable. Alternatively, the mechanical properties of
the SE could be tailored to optimize cell performance. To reduce Si
stress, a SE with a moderate Young’s modulus similar to that
of lithium phosphorous oxynitride (∼77 GPa) with a low yield
strength comparable to sulfides (∼0.67 GPa) should be selected.
However, if the reduction in SE stress is of greater concern, then
a compliant Young’s modulus (∼29 GPa) with a moderate
yield strength (1–3 GPa) should be targeted. This study emphasizes
the need for SE material selection and the consideration of other
cell components in order to optimize the performance of thin film
solid-state batteries.